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Hazard Analysis

Both elements of risk (hazard severity and likelihood of occurrence) must be characterized. The inability to quantify and/or lack of historical data on a particular hazard does not exclude the hazard from this requirement1. Hazards are subdivided into sub-categories related to environment such as system states, environmental conditions or "initiating" and "contributing" hazards.

Realistically, a certain degree of safety risk must be accepted. Determining the acceptable level of risk is generally the responsibility of management. Any management decisions, including those related to safety, must consider other essential program elements. The marginal costs of implementing hazard control requirements in a system must be weighed against the expected costs of not implementing such controls.

The cost of not implementing hazard controls is often difficult to quantify before the fact. In order to quantify expected accident costs before the fact, two factors must be considered. These are related to risk and are the potential consequences of an accident and the probability of its occurrence. The more severe the consequences of an accident (in terms of dollars, injury, or national prestige, etc.) the lower the probability of its occurrence must be for the risk to be acceptable. In this case, it will be worthwhile to spend money to reduce the probability by implementing hazard controls. Conversely, accidents whose consequences are less severe may be acceptable risks at higher probabilities of occurrence and will consequently justify a lesser expenditure to further reduce the frequency of occurrence. Using this concept as a baseline, design limits must be defined.

Accident Scenario Relationships

In conducting hazard analysis, an accident scenario as shown in Figure 3-2 is a useful model for analyzing risk of harm due to hazards. Throughout this document, the term hazard will be used to describe scenarios that may cause harm. It is defined as a "Condition, event, or circumstance that could lead to or contribute to an unplanned or undesired event." Seldom does a single hazard cause an accident. More often, an accident occurs as the result of a sequence of causes termed initiating and contributory hazards. As can be seen below, contributory hazards involve consideration of the system state (e.g., operating environment) as well as failures or malfunctions.

Definitions of Severity and Probability

Specific definitions for Severity and Probability to be used during all phases of the acquisition life cycle. These are shown in the tables below.

Severity Definitions for SSM Process

Catastrophic Results in multiple fatalities and/or loss of the system
Hazardous Reduces the capability of the system or the operator ability to cope with adverse conditions to the extent that there would be: large reduction in safety margin or functional capability, physical distress/excessive workload such that operators cannot be relied upon to perform required tasks accurately or completely, serious or fatal injury to small number of personnel Fatal injury to ground personnel and/or general public
Major Reduces the capability of the system or the operators to cope with adverse operating condition to the extent that there would be: significant reduction in safety margin or functional capability, significant increase in operator workload, conditions impairing operator efficiency or creating significant discomfort, physical distress to personnel including injuries, major occupational illness and/or major environmental damage, and/or major property damage
Minor Does not significantly reduce system safety. Actions required by operators are well within their capabilities. Include: slight reduction in safety margin or functional capabilities, slight increase in workload such as routine workload changes, some physical discomfort to workers, minor occupational illness and/or minor environmental damage, and/or minor property damage
No Safety effect has no effect on safety

Probability of Occurrence Definitions

Probable Qualitative: Anticipated to occur one or more times during the entire system/operational life of an item. Quantitative: Probability of occurrence per operational hour is greater that 1 x 10-5
Remote Qualitative: Unlikely to occur to each item during its total life. May occur several time in the life of an entire system or fleet. Quantitative: Probability of occurrence per operational hour is less than 1 x 10-5 , but greater than 1 x 10-7
Extremely Remote Qualitative: Not anticipated to occur to each item during its total life. May occur a few times in the life of an entire system or fleet. Quantitative: Probability of occurrence per operational hour is less than 1 x 10-7 but greater than 1 x 10-9
Extremely Improbable Qualitative: So unlikely that it is not anticipated to occur during the entire operational life of an entire system or fleet. Quantitative: Probability of occurrence per operational hour is less than 1 x 10-

MIL-STD-882C Definitions of Severity and Likelihood

An example taken from MIL-STD-882C of the definitions used to define Severity of Consequence and Event Likelihood are in the tables below.

Severity of Consequence

Description Category Definition
Catastrophic I Death, and/or system loss, and/or severe environmental damage.
Critical II Severe injury, severe occupational illness, major system and/or environmental damage.
Marginal III Minor injury, minor occupational illness, and/or minor system damage, and/or environmental damage.
Negligible IV Less then minor injury, occupational illness, or lee then minor system or environmental damage.

Event Likelihood (Probability)

Description Level Specific Event
Frequent A Likely to occur frequently
Probable B Will occur several times in the life of system.
Occasional C Likely to occur some time in the life of the system.
Remote D Unlikely but possible to occur in the life of the system.
Inprobable E So unlikely, it can be assumed that occurrence may not be experienced.

Comparative Safety Assessment The risk management concept emphasizes the identification of the change in risk with a change in alternative solutions. Safety Comparative Safety Assessment is made more complicated considering that a lesser safety risk may not be the optimum choice. Recognition of this is the keystone of safety risk management. These factors make system safety a decision making tool. It must be recognized, however, that selection of the greater safety risk alternative carries with it the responsibility of assuring inclusion of adequate warnings, personnel protective systems, and procedural controls.

SafetyComparative Safety Assessment is also a planning tool. It requires planning for the development of safety operating procedures and test programs to resolve uncertainty when safety risk cannot be completely controlled by design. It provides a control system to track and measure progress towards the resolution of uncertainty and to measure the reduction of safety risk. Assessment of risk is made by combining the severity of consequence with the likelihood of occurrence in a matrix.

Risk Acceptability Matrix

High Risk --Unacceptable. Tracking in the FAA Hazard Tracking System is required until the risk is reduced and accepted.
Medium -- Acceptable with review by the appropriate management authority. Tracking in the FAA Hazard Tracking System is required until the risk is accepted.
Low -- Low risk is acceptable without review. No further tracking of the hazard is required.

Risk Acceptance Criteria

An example based on MIL-STD-882C is shown below. The matrix may be referred to as a Hazard Risk Index (HRI), a Risk Rating Factor (RRF), or other terminology, but in all cases, it is the criteria used by management to determine acceptability of risk.

The Comparative Safety Assessment Matrix below illustrates an acceptance criteria methodology. Region R1 on the matrix is an area of high risk and may be considered unacceptable by the managing authority. Region R2 may be acceptable with management review of controls and/or mitigations, and R3 may be acceptable with management review. R4 is a low risk region that is usually acceptable without review.

Example of a Comparative Safety Assessment Matrix

Early in a development phase, performance objectives may tend to overshadow efforts to reduce safety risk. This is because sometimes safety represents a constraint on a design. For this reason, safety risk reduction is often ignored or overlooked. In other cases, safety risk may be appraised, but not fully enough to serve as a significant input to the decision making process. As a result, the sudden identification of a significant safety risk, or the occurrence of an actual incident, late in the program can provide an overpowering impact on schedule, cost, and sometimes performance. To avoid this situation, methods to reduce safety risk must be applied commensurate with the task being performed in each program phase.

In the early development phase (investment analysis and the early part of solution implementation), the system safety activities are usually directed toward:

  1. establishing risk acceptability parameters
  2. practical tradeoffs between engineering design and defined safety risk parameters
  3. avoidance of alternative approaches with high safety risk potential
  4. defining system test requirements to demonstrate safety characteristics, and
  5. safety planning for follow-on phases.

The culmination of this effort is the safety Comparative Safety Assessment that is a summary of the work done toward minimization of unresolved safety concerns and a calculated appraisal of the risk. Properly done, it allows intelligent management decisions concerning acceptability of the risk.

The general principles of safety risk management are:
  1. All system operations represent some degree of risk.
  2. Recognize that human interaction with elements of the system entails some element of risk.
  3. Keep hazards in proper perspective.
  4. Do not overreact to each identified risk, but make a conscious decision on how to deal with it.
  5. Weigh the risks and make judgments according to your own knowledge, inputs from subject matter experts, experience, and program need.
  6. It is more important to establish clear objectives and parameters for Comparative Safety Assessment related to a specific program than to use generic approaches and procedures.
  7. There may be no "single solution" to a safety problem. There are usually a variety of directions to pursue.
  8. Each of these directions may produce varying degrees of risk reduction. A combination of approaches may provide the best solution.
  9. Point out to designers the safety goals and how they can be achieved rather than tell him his approach will not work.
  10. There are no "safety problems" in system planning or design. There are only engineering or management problems that, if left unresolved, may lead to accidents.
  11. The determination of severity is made on a “worst credible case/condition” in accordance with MIL-STD-882C.
  12. Many hazards may be associated with a single risk. In predictive analysis, risks are hypothesized accidents, and are therefore potential in nature. Severity assessment is made regarding the potential of the hazards to do harm.

Source: FAA Office of System Safety

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