Course 604 - Scaffold Safety

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2pointswing
Two-Point Swing Stage Scaffold

Types of Scaffolding

Suspended Scaffolds

A suspension scaffold contains one or more platforms suspended by ropes or other non-rigid means from an overhead structure. Let’s take a closer look at a few of the most common suspended scaffolds.

Two-Point Swing Stage

Two-point adjustable suspension scaffolds, also known as swing-stage scaffolds, are perhaps the most common type of suspended scaffold. Hung by ropes or cables connected to stirrups at each end of the platform, they are typically used by window washers on skyscrapers, but play a prominent role in high-rise construction as well.

single point adjustable
Singe-Point Adjustable Scaffold

Single-Point Adjustable

A single-point adjustable scaffold consists of a platform suspended by one rope from an overhead support and equipped with means to permit the movement of the platform to desired work levels. The most common among these is the scaffold used by window washers to clean the outside of a skyscraper (also known as a boatswain's chair).

Suspended Scaffolds (Continued)

Multi-Level

A multi-level scaffold is a two-point or multi-point adjustable suspension scaffold with a series of platforms at various levels resting on common stirrups.

multilevel2
Multi-Level Scaffold
(Click to enlarge)

Good Foundation for Stability

It is impossible for a stable structure to be built upon a foundation that does not start out square and level. OSHA has standards that apply specifically to the steps that must be taken to assure a stable scaffold base.

In order to assure stability, supported scaffolds must be set on:

  • Base plates,
  • Mud sills, or
  • Other adequate firm foundations.

Good Foundation for Stability (Continued)

These pictures illustrate the use of a poor foundation lacking a base plate (figure 1) compared to the proper foundation with the use of a base plate in figure 2.

properfoundation
Figure 2: Proper Foundation- Shows scaffold end frames equipped with adjustable screw legs and with base plates set on mud (wood) sills.
poorfoundation
Figure 1: Poor Foundation- Shows scaffold end frames, which have no base plates, erected on the top of scrap wood and unstable cement blocks.

Good Foundation for Stability (Continued)

Supported scaffold poles, frames, uprights, etc. must be plumb and braced to prevent swaying and displacement. In general, a level is the easiest way to achieve the desired right angles.

swaying
The scaffolding is not level because it was erected without base plates on an uneven surface.

Support Structure

To control the risk of a scaffold falling or collapsing, employers must assure that scaffolds are built within OSHA standards relating to strength and structural integrity.

Scaffolds and scaffold components must be capable of supporting, without failure, their own weight and at least four times their maximum intended load.

TIP: A scaffold can be overloaded by removing the braces, which causes the weight on the scaffold to be distributed to fewer structural members. Even if they are "in the way," braces should not be removed while work is being performed on a scaffold!

Real-Life Scenario

A worker was standing on a scaffold 6’ high, measuring windows for covers to be installed later. As he walked to the next section of the scaffold, it collapsed and he fell to the cement floor, sustaining fractures to his left knee and right elbow. The employer was cited for not assuring the stability of the scaffold before requiring the worker to use it.

Bracing

Frames and panels must be connected by cross, horizontal, or diagonal braces, alone or in combination, which secure vertical members together laterally. Also, as frames are stacked, cross braces must be of such length as will automatically keep the scaffold plumb, level, and square. All of the brace connections MUST be secured to prevent dislodging.

The pictures below illustrate both a poor attempt at securing cross bracing (figure 3) compared to the proper attempt in figure 4.

good bracing
Figure 4: Proper attempt at securing cross bracing with wire.
(Click to enlarge)
bracing
Figure 3: Poor attempt at securing cross bracing with wire.
(Click to enlarge)

Real-Life Scenario

On October 21, 1989, a 37-year-old male painter died when the platform he was working from fell 65 feet inside a municipal water storage tank. The victim was a member of a three-man crew that was using an improvised suspension scaffold to paint the interior of the 68-foot-tall, 32-foot-diameter water tank. The scaffold consisted of an aluminum ladder used as a platform and secured to steel "stirrups" made of steel bar stock bent into a box shape and attached to each end of the ladder. Wire cables from each stirrup ran to a common tie-off point. A cable from this common tie-off was rigged to a block and tackle used from ground level to raise and lower the platform. The block and tackle supporting the system was secured to a vertical steel pipe on top of the tank with a cable that was fashioned into a loop by U-bolting the dead ends of a piece of wire rope.

The victim had been painting from one end of this scaffold while wearing a safety belt and lanyard attached to an independent lifeline. When the victim finished painting, he unhooked his lanyard from his lifeline and moved along the ladder platform to a position where he could hand his paint spray gun to the foreman (who was at the top of the tank). As the foreman took the spray gun, he heard a "pop" and saw the scaffold and the victim fall 65 feet to the floor of the tank.

Investigation of the incident revealed that the two U-bolts on the loop of cable supporting the block and tackle had loosened enough to allow the cable ends to slip through, causing the scaffold to fall. This particular rig had been used without incident every day for two weeks before this fatal fall.

Recommendations

The National Institute for Occupational Safety and Health (NIOSH) recommends the following measures to prevent serious injuries and fatal falls while working from suspension scaffolds:

  • Comply with the current and proposed OSHA regulations for working with scaffolds.
  • Assure that design and construction of scaffolds conform to OSHA requirements.
  • Shield scaffold suspension ropes and body belt or harness system droplines (lifelines) from hot or corrosive processes, and protect them from sharp edges or abrasion.
  • Inspect all scaffolds, scaffold components, and personal fall protection equipment before each use.
  • Provide personal fall protection equipment and make sure that it is used by all workers on suspension scaffolds.
  • Use structurally sound portions of buildings or other structures to anchor droplines for body belt or harness systems and tiebacks for suspension scaffold support devices. Droplines and tiebacks should be secured to separate anchor points on structural members.
  • Provide proper training for all workers who use any type of suspension scaffold or fall protection equipment.
frame scaffold
Frame scaffolds are the most common type of supported scaffold because they are easy to use.
(Click to enlarge)

Supported Scaffolds

Supported scaffolds consist of one or more platforms supported by outrigger beams, brackets, poles, legs, uprights, posts, frames, or similar rigid support.

Frame Scaffold

Fabricated frame scaffolds are the most common type of scaffold because they are versatile, economical, and easy to use. They are frequently used in one or two tiers by residential contractors, painters, etc., but their modular frames can also be stacked several stories high for use on large-scale construction.

Supported Scaffolds (Continued)

mobile scaffold
Mobile scaffolds are set on wheels or casters.

Mobile Scaffolds

Mobile scaffolds are a type of supported scaffold set on wheels or casters. They are designed to be easily moved and are commonly used for things like painting and plastering, where workers must frequently change position.

pump jacks
Pump jacks consist of a platform supported by moveable brackets on vertical poles.
(Click to enlarge)

Pump Jacks

Pump jacks are a uniquely designed scaffold consisting of a platform supported by moveable brackets on vertical poles. The brackets are designed to be raised and lowered in a manner similar to an automobile jack. Pump jacks are appealing for certain applications because they are easily adjusted to variable heights, and are relatively inexpensive.

Supported Scaffolds (Continued)

Ladder Jack

A ladder jack scaffold is a simple device consisting of a platform resting on brackets attached to a ladder. Ladder jacks are primarily used in light applications because of their portability and cost effectiveness.

Tube and Coupler

Tube and coupler scaffolds are so-named because they are built from tubing connected by coupling devices. Due to their strength, they are frequently used where heavy loads need to be carried, or where multiple platforms must reach several stories high. Their versatility, which enables them to be assembled in multiple directions in a variety of settings, also makes them hard to build correctly.

ladder jack
Ladder jacks consist of a platform resting on brackets attached to a ladder.
tube and coupler
Tube and coupler scaffolds are built from tubing connected to coupling devices.

Instructions

Before beginning this quiz, we highly recommend you review the module material. This quiz is designed to allow you to self-check your comprehension of the module content, but only focuses on key concepts and ideas.

Read each question carefully. Select the best answer, even if more than one answer seems possible. When done, click on the "Get Quiz Answers" button. If you do not answer all the questions, you will receive an error message.

Good luck!

1. _____ is the most common type of suspended scaffold.

2. To assure stability, supported scaffolds must be set on _____.

3. How much weight should scaffolds be capable of supporting?

4. Which of the following supported scaffold is the most common?

5. Tube and coupler scaffolds are used where heavy loads must be carried.


Have a great day!

Important! You will receive an "error" message unless all questions are answered.